Diagnosis of fuel line prob from old site: part availability? Return diesel circuit

Forum Forums Bulldozer & Excavator Operation and Maintenance Diagnosis of fuel line prob from old site: part availability? Return diesel circuit

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    • #33424
      Bob Rooks
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        Hi David, welcome back. Glad you are on the mend.

        You say that you have a filter on the fuel return line to the tank? That's strange, not a very common practice. I would sure like to see what these plastic fittings you are referring to look like. That's another first for me. If you are referring to the return line fittings on top of the injectors, the hoses are just push-on. There is no real pressure on this side of the fuel system.

        It sounds to me like there is some gunk in the bottom of your fuel tank. What does your sediment bowl and screen look like?

        Account deleted.

      • #33482
        Bob Rooks
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          Yes, this is the low pressure return side.  The return goes to the right, over near the “firewall”, and recycles through a “plastic bowl” filter apparatus which also has the fuel shut-off, and the supply line which leads to the high pressure injector pump.

          This is not common to have the return line tee-in upstream of the sediment bowl, but it's acceptable.

          I would presume from your comments that there is probably something like a “zerk” fitting nipple connector that has these plastic push on fittings which make the hook up of the return lines easier:

          The fittings are straight. The plastic lines do become brittle and leak. They can be easily replaced with 1/4″ fuel hose available at any auto parts store. They just push on.

          On to the danged plastic “clear” water/sediment collector. 

          I took it off, as it looked cloudy, and discovered there was zero water or sediment in the fuel: a good thing:

          It would be a good move to check your tank also since the fuel pick up is off the bottom.

           

          but putting the bowl back on was problematic, as the plastic had swollen enough to not allow easy reinsertion.  Anyway, before trimming the circumference down with a grinder, I've ordered a clear glass bowl from NAPA for $11: I'll know this afternoon if it fits.

          Precisely what I did.

          My “new theory” is a vacuum lock arising from the unvented fuel tank, combined with the leaks in the return line, allowing air entry, prohibiting any engine RPM above idle.

          Quite possible, but I've never seen an unvented fuel cap on a tractor.

          Account deleted.

        • #33541
          DavidIAM
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            The fuel lines on my fiberglass rounded beauty bulldozer

            appear to have a plastic union they plug onto.

            Being the lazy person I am, I drizzled superglue on the split, and it has held.

            Leaving the apparently unvented fuel cap a turn loose from the bottom has helped.

            Next problm up is the fact that the ignition switch  gets no power.

            Are there fuses?

            Luckily the dozer starts easily with a “hot wire” across the solenoid. 

            =========================

            Thank you very much for your assistance.

            ===============

            PS: Killed two beavers,deadhorse fed local coyote,

            the circle continues. 

          • #33542
            Bob Rooks
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              Assume you are referring to the key switch (no ignition system on diesels).wink

              Sounds to me like the main 30 amp fuse is blown. The fuse box is located close to the voltage regulator under the hood, but since you have the fiberglass model dozer I can't be certain of that. Do your lights and instruments seem to be working correctly?

              Account deleted.

            • #33549
              DavidIAM
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                I could quibble about the glow plugs needing energy thru the switch for ignition,

                and therefore wink..

                But i shan't, since I've already said I cn start the unit easily by hotwire,

                which bypasses the glow plugs, rendering my quibble ALSo wrong.roflmao

                Correct, the gauges and headlamps are inop.  

                I've looked for a “fuse box”, or an in line fuse holder to no avail, but I might be (likely am) missing something.  Than owner's manual would be handy.

                Oh well, I have a voltmeter or two laying about..

              • #33578
                Bob Rooks
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                  David,

                  You have to determine where the loose wires terminate and connect them, these are probably for your instruments.

                  You also have to determine why the main fuse blew (and keeps blowing). Check all connections and wires for chafing and shorts.

                  Account deleted.

                • #33580
                  Bob Rooks
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                    Kinda anemic, sorry 'bout that but I hope it helps. Not sure if yours is wired this way.

                    Account deleted.

                  • #33609
                    DavidIAM
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                      That will be a help.

                      Based on my recollection, and cross correlation to the picture, I think that it is the voltage regulator which has a loose wire, green if I recall: ormaybe blue i forget.

                      And the fuse which blew I believe was the protection for the starter solenoid wire which had come loose and probably dangled to a nearby ground.

                      ===================

                      Re-reading good book, entitled readin

                      “How to Use Power Washer Without Fxxxing Things up”

                      I thought I had it memorized from the first time I washed some paint off the car,

                      which cost $239  or so. 

                      argue  it was Wifey's car  embarassed

                      <<<<< slow learnerroflmao

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