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David;The heat generation will deteriorate those copper connections and silicone cap.
I have had three fail in 22 years. All from excess heat.
If your electrics are in the upper orientation simply loosen the hose clamps and spin it.
All that heat will go into the block and not the electrics.Here is the reoriented lower hose heater.
This one has been modified because the factory silicone rubber cap and contacts overheated and had to be discarded.Attachments:
You must be logged in to view attached files.David;Great observation and thanks.
I was wrong to call it a “block heater”.I was referring to a lower radiator hose heater and the silicone rubber cap that holds the 4 copper contacts for temperature switch and immersion heater. When that silicone cap is oriented to the top of that lower radiator hose it degrades from heat and always fails first.
Rotate the heater 180 degrees to reduce or eliminate the problem.Having gone through several engine block heaters on my Farm Pro 254 in the last 20 years I have seen a pattern.
The copper connectors molded into the silicon? molded electrical cord connections corrode and loosen and then fail.
Extreme heat is the problem.
To Ameliorate the problem I have flipped the position of the block heater so that the generated heat accumulates in the aluminum body of the heater and the copper cord connections are at the bottom of the heater and not on top. I simply loosened the two hose clamps and rotated the body of the heater.
It appears that this has also quickened the warmup because the heat can readily rise into the engine block water jacket.[spring might be fatiuged to the point that your streching will be a temp. fix, but it will give you the knowledge if that is the issue with the starter]
I also think the shaft that the solenoid plunger forces forward to engage those high amperage contacts is not quite long enough to keep it from cocking sideways and initiating the start sequence but not continuing that start sequence.
That also might explain the second problem of the starter running uncontrollably because that shaft is not returning to its original non start position because it is bound it its bore. Higher spring pressure corrects the problem by forcing it back into the non- start position.
Agreed that it is only a temporary fix.Mr. Privett: What I originally posted was displayed but I had to post twice. For some reason it left the body of the post blank on the second attempt.
As usual we are the only active participant on this forum. But I still consider it a value to everyone.
For many months now my 6 year old gear reduction starter on my 254 Jinma has been inconsistent.
It has slowly increased its failure to stay engaged with the flywheel. It initially engages but then disengages. It averages about 6 start cycles before the pistons are in the right position to start because the starter disengages so often that the flywheel only turns 1/3 turns or less.Also about twice a year this starter has a separate problem.
When initially trying to start the engine the starter stays in start position even with the key quickly disengaged. I have to jump off the tractor while the starter is turning over and stop it at the emergency knife switch controlling the ground post on my battery. Initially I suspected the contacts in the solenoid were welding themselves together and creating the problem so I unsolder the solenoid leads to dissect the copper contacts. To my amazement everything looked average. Very little wear and no burn spots were evident.
I notice the return spring on the contacts connected to the rod that is actuated by the solenoid plunger was collapsed so I expanded the spring by 1/4”. And I greased and chamfered the contact rod.
Upon reassembly the starter seems to work better but only time will tell as I feel I haven’t really analyzed the problem.Attachments:
You must be logged in to view attached files.Here is the BR 2450 battery with the original F connection for positive and negative soldering points.
If you buy these replacements to will pay $17 per battery because of these welded FConnectors.
I bought single BR2450 batteries and used copper desoldering braid to make my connections to battery and circuit board.Attachments:
You must be logged in to view attached files.After 15 years my 2010 Tacoma Tire Pressure Monitor System batteries began to fail.
Instead of paying $400 for replacements including the TPMS code reader I decided to buy a Hakka soldering station and 4/3 volt battery replacements.
The original sensors have a plastic cover that is easily pried off with a screwdriver once the sensor is removed from the rim/tire.
Under the plastic cover is potting compound that encases the battery and radio frequency electronics and pressure monitor.
That soft potting compound must be excavated from the battery and electronics. I used a blunt plastic probe to gently erode the compound into tiny clumps. There are 2plastic clips holding the battery and the electronics is pinned on two plastic locating posts.
Once most of the compound is removed gently insert the plastic probe under the battery and lift it while spreading the clips holding it. It is soldered to the electronics circuit board so the board must also gently be lifted off the locating posts with that plastic pointer. Be very gentle as the are tubing on that Circuit board.
Once released from the case the remaining potting compound can be totally removed using the probe from around the two solder points on the circuit board holding the battery to the electronics. Use your DVM meter set on voltage to determine the correct Plus and minus polarity of the battery to the circuit board.
Use flux coated wicking copper braid to desolder the plus/minus connection of the battery. YouTube tutorials show how easy this is.
You can buy the special high dollar F welded connectors that are welded to the new 3volt battery replacement but I used the copper braid to connect the new batteries to the circuit board. Just make sure the polarity is correct
Once the new battery is soldered in place and replaced in the sensor housing buy some 2 part liquid potting compound and entomb it back into the housing The compound takes 24 hours to cure. Silicone caulk is acidic and should not be usedAttachments:
You must be logged in to view attached files.October 27, 2025 at 11:27 am in reply to: New 6 fingered clutch replacement for 3 fingered clutch? #50435Mr. Privett;
Not interested in a refurbished clutch plate at this point.
The 6 finger clamping pressure of the upgraded Chinese Clutch system would be superior to the three fingered.
But the import tariff will be passed on to the consumer and at 153% I will be paying double for the same part.
Trumps tariffs will not bring Chinese clutch disc manufacturers into the US.
It is a sales tax burdened on the consumer while the rich enjoy low/no taxes.
FDR taxed the rich at 91%
Reagan and everyone since has taxed them at 32-38%.Attachments:
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